High Voltage Battery Assembly
1 – HV BATTERY,90KWH,SX
1014116-00-D
If installing this HV Battery on a MS-RWD or a MS-PXXD configuration, the rear upper arms will need to be replaced. For MS-RWD, use 1027421-00-C or newer. For MS-PXXD, use 1027426-00-A or newer.
Dangerous Goods
1 – HV BATT,100KWH,SX
1086755-00-K Dangerous Goods
1 – ASY,HV BATTERY,90L,SX
1088792-00-A
For vehicles built on or after June 1, 2016 with option codes: BTX4 AND BP01. Dangerous Goods
* – BATTERY BOLTS, SERVICE REPAIR KIT, SX
1138547-00-A
Bolts used when installing a Battery Pack on S/X vehicles 1004383-00-C ? 16 (Qty) 1008722-00-A – 4 1009169-00-A – 2 1009778-00-C – 12 2007059-00-B – 2
3 – COVER,FUSE,BOTTOM ACCESS
1055497-00-B
Ok to use on 1.0, 1.5 and 2.0rapidmate
3 – COVER, FUSE TOP PANEL
6010488-00-D
4 – SCR,M4-0.7X14.5,TAMPR,TRX,STL,ZNNI,PATCH
1006009-00-B
5 – SCREW M6-1.0X18 – 8.8 ZINC WITH PATCH
1004373-00-A
For Coolant Rapidmate.
7 – BACKSHELL,LV PLUG,HV RAPID,MDLSX
1009181-00-A
8 – ASY,SIGNAL PLUG,LV RAPID MATE,MDLS
1003915-10-F
8 – 12V RAPIDMATE ASSY,MX/MS2
1056505-00-E
9 – SCR,M6-1.0X14,HF,STL,ZNNI+WAX,FASTITE
1057519-00-A
11 – SCREW, M6-1X16, TRUSSHEAD, STEEL, ZINC NICKEL WITH PATCH
1012740-00-A
For ski to battery side rail, 10 per side.
12 – COVER,SKI,SIDE,MID,BATT ENCLOS
1032385-00-C
OK to use 1016888-00-B and A and newer. Use on new, stamped skis only.
12 – COVER,SKI,SIDE,MID,BATT ENCLOS
1032385-00-C
OK to use 1016888-00-B and A and newer. Use on new, stamped skis only.
13 – COVER,SKI,SIDE,FRONT,BATT ENCLOS
1032384-00-C
OK to use 1032384-00-B and A and newer. Use on new, stamped skis only.
13 – CLIP,PUSH-PULL,7.0 HOLE,20.0 OD,11.5L
1037218-00-B
14 – BOLT HF M8X30 PC109 ADH MAT
1008722-00-A
14 – COVER,SKI,SIDE,REAR,BATT ENCLOS
1032386-00-C
OK to use 1016890-00-B and A and newer. Use on new, stamped skis only.
15 – BOLT HF M14X2.00X50 DP [10.9] ZNAL-W
1009169-00-A
15 – BOLT HF M14X2.00X50 DP [10.9] ZNAL-W
1009169-00-A
* – VENT ASSEMBLY WITH UMBRELLAS AND O-RINGS
1026758-00-D
Can be used in 1.0, 1.5 and 2.0 packs
16 – SCR,M10-1.50X25,HF,MPNT,STL10.9,ZNC,PTCH
1004383-00-C
17 – BOLT TE M8X85 PC109 PTP-PC
1009778-00-C
For battery to vehicle, inner, 12 total.
18 – LEFT HAND SHEAR PLATE
1027563-00-B
19 – SHEAR PLATE – RIGHT HAND
1027564-00-B
20 – ASY,COOLANT CX,VEH SIDE, MS AND MX
1003117-00-H
includes #2, #3, #4 and #6
20 – SCR,M5-0.8X16,PH,TRX,STL 8.8,ZNC,W/PATCH
1020748-00-A
21 – SCREW,M8-1.25X19,HEX,BRASS,PATCH,WITH WASHERS
1004392-00-B
22 – SCR,M4-0.7X6,PH,STL 9.8,ZN,PTCH,EXT L/W
1004402-00-B
use for BMS mounting
24 – ASY,SLEEVE,ALUM ENCLOSURE,MDLS
1014204-00-F
For 2.0 enclosure packs. Left hand thread.
* – ASY,SLEEVE,ENCLOSURE 2.0,MDLS
1065155-00-A
For 2.0 enclosure packs. Left hand thread.
25 – ASY,FASTENER,PACK SPACER,SHORT HEAD,MDLSX
1018551-00-C
For 2.0 enclosure packs. Left hand thread.
* – SEAL,SILICONE,FOAM,SIDE SKI,END,OPP
1053488-00-A
Use to install Side Ski for 1.5 and 2.0 Enclosures: 1096346-01-A. Can also be replaced by 1052844-00-A
* – SEAL,SILICONE,FOAM,SIDE SKI,END
1052349-00-A
Use to install Side Ski for 1.5 and 2.0 Enclosures: 1096346-01-A. Can also be replaced by 1052844-00-A
26 – ASY,FASTENER,PACK SPACER,TALL HEAD,MDLSX
1018552-00-C
For 2.0 enclosure packs. Left hand thread.
* – PLUG,SIDE RAIL,MDLS,FRONT,LEFT,1.5
1039595-00-B
quantity 2 for 2.0 enclosures
* – SEAL,SIDE SKI BAY DIVIDER,SILICONE
1030265-00-B
Use to install Side Ski for 1.5 and 2.0 Enclosures: 1096346-01-A
27 – ASY,FUSE LID,LABELED
1067110-00-B
* – M8 SQUARE NUT
1109044-00-B
For use with 1009778-00-C
* – NUT,REC,M10-24X32,[10],G0110,TEFLON
1109021-00-B
Use inside Rails to secure battery to vehicle
* – SCR,M5-0.8X16,R WSH,MPT,STL 8.8,ZN,PATCH
1004379-00-B
Use on Rapidmate to support plate. Use on Bulletin SI-14-16-003 to replace HV Battery contactors
29 – RIVNUT – THN – M6X1.0X2.0 – 5.0 – G10 – G0109
1038174-00-A
Used for Side Ski mounting. Good for 1.0, 1.5 and 2.0 packs
* – TAB,ECOAT,AEROSHIELD,SS,HVBATT – 2.0 PACKS
1032871-01-B
* – SCREW,PN,M6X10,TAPTITE,SS
1064644-00-A
Use with 1032871-01-B. Use on Bulletin SI-16-16-005 to replace HV Battery contactors
* – SCREW, M5X0.8X12, BUTTON HEAD, TORX, STEEL 8.8, ZINC WITH PATCH
1005146-00-A
Used for bulletin SI-16-16-004 and on bulletin SI-16-16-005 to replace HV Battery contactors
30 – PCBA,BATTERY MANAGEMENT SYSTEM, S3
1047340-01-F
BMS S3, 5 HVIL Nodes. OK to use 1047340-01-C.
30 – PCBA,BATTERY MANAGEMENT SYSTEM, S2
1047340-02-F
BMS S2, 5 HVIL Nodes. OK to use 1047340-02-C.
* – VALVE,1-WAY,UMBRELLA,HV BATTERY
1059325-00-A
* – BOLT TRX M5-0.80×8[8.8]ZnAl BN20367
1009129-00-A
use for mounting BMS cable guide
31 – BATTERY RECYCLING WARNING LABEL
1015713-00-B
34 – CONTACTOR,INT CONNECTOR,HVBAT
1064696-01-B
Use on Service Bulletin SI-14-16-003, SI-16-16-005 to replace HV Battery contactors
34 – FIELD CTR KIT W/O FUSE PACK 1.0 1.5
1084515-00-E
34 – CONTACTOR,RAVEN,4 BI-DIR MAG,HVBAT,MDLSX
1486531-00-A
35 – DISCONNECT – PYROTECHNIC – CUR POWERED – 2000A
1111313-00-F
NOT(cfg_energy == Energy100)
35 – DISCONNECT – PYROTECHNIC – CUR POWERED – 2366A
1111445-00-F
(cfg_energy == Energy100)
37 – ASY,SKI,SIDE RAIL,ECOAT,ENCLOSURE
1096346-01-A
For all 1.5 and 2.0 enclosures.1030267-00-* has to be replaced with:1x 1096346-01-A12x 1030265-00-B2x 1052349-00-A2x 1053488-00-A
37 – ASY,SKI,SIDE RAIL,ECOAT,ENCLOS 1.0 PACK
1450645-01-A
Only for all 1.0 Enclosures
39 – HIGH VOLTAGE RAPIDMATE TOP RING – HIGH VOLTAGE BATTERY 2.0
1041311-00-C
For vehicles built before April 11th 2016. Option Code: MI00
39 – TOP RING – RAPID SPLITTER
1055957-00-D
For vehicles built after April 10th 2016. Option Code: MI01
* – TAPE,VENTCOVER,SIDESKI,PLUG,LONG,BENT
1016434-00-B
* – HIGH VOLTAGE BATTERY – 2.0 – ANCILLARY UNIT – TOP COVER
1043512-00-D
* – ASY,HDR,LV RAPIDMATE,HVBAT
1041309-00-G
* – BREATHER, INVERTER-MOTOR,JW
1002773-00-A
Use on Bulletin SI-14-16-003 to replace HV Battery contactors
* – NUT – HF – M5-0.8 – 5 – STEEL – ZNC – W/PATCH
1004295-00-A
Use on Bulletin SI-14-16-003 to replace HV Battery contactors
* – WASHER,FLAT,M8-1.0X21[12]-07
1004371-00-A
Use on Bulletin SI-14-16-003 to replace HV Battery contactors
* – SCREW,M8-1.25X21,HEX,STEEL,ZINC,PATCH,WITH WASHERS
1004391-00-A
Use on Bulletin SI-16-16-005 to replace HV Battery contactors
* – NUT,HEX,SEISMIC,M8,[9],G0310,SEAL
1004400-00-A
Use on Bulletin SI-14-16-003 to replace HV Battery contactors
* – SCR,M5-0.8X12,H,BRSS,PTCH,W/WSHRS,STL,ZN
1004409-00-A
Use on Bulletin SI-16-16-005 to replace HV Battery contactors
* – BOLT – GROUND STRAP DRIVE UNIT SIDE -M6-1.25×16
1006381-00-A
Use on Bulletin SI-16-16-005 to replace HV Battery contactors
* – FASTENERM6-1X16 HEX WITH WASHER SEM ST BK ZINC PAT
1009210-00-A
Use on Bulletin SI-14-16-003 and SI-16-16-005 to replace HV Battery contactors
* – VALVE,2-WAY BREATHER,GADSL
1010868-00-C
* – SCR,M5X10,TRX FLNGE,THRD FRMNG,STL,ZN-NI
1014830-00-A
Use on Bulletin SI-16-16-005 to replace HV Battery contactors
* – ASY,INSLTR,MOD-CON BUS BR,PC2,MICA,HVBAT
1014884-00-B
Use on Bulletin SI-14-16-003 to replace HV Battery contactors
* – CAP,VENT,FRONT
1016496-00-E
Use on Bulletin SI-14-16-003 to replace HV Battery contactors
* – PLUG,1/8NPTF X 7.6MM,HEX SCKT,BRSS,NI
1020444-00-A
Use on Bulletin SI-14-16-003 to replace HV Battery contactors
* – RUBBER 3/8 INNER DIAMETER TAPERED PLUG
1023867-00-A
Use on Bulletin SI-14-16-003 to replace HV Battery contactors
* – ASY,COVER,WELDED,ANCILLARY,REAR,HVBATT
1032635-00-I
* – SEAL,HDR,HV RAPID,MDLS
1036815-00-B
Use on Bulletin SI-16-16-005 to replace HV Battery contactors
* – SEAL,HDR,LV RPDMTE,MDLSX
1036893-00-B
Use on Bulletin SI-16-16-005 to replace HV Battery contactors
* – PLUG,SIDE RAIL,MDLS,FRONT,RIGHT,1.5
1039642-00-B
quantity 2 for 2.0 enclosures
* – SCR,M4-0.7X12,PH,TRX,SST,PATCH
1042040-00-A
Use on Bulletin SI-16-16-005 to replace HV Battery contactors
* – PCBA,STANDBY SPLY,12W
1042703-01-G
* – PCBA,BMS,S3,MDLS
1045708-02-A
* – M5-0.8, 12MM LONG, TORX T25, BUTTON HEAD MACHINE SCREW, STEEL CLASS 8.8 ZINC, NICKEL, CLEAR CHROMATE W/ PATCH
1048032-99-A
* – SCREW – M6 – 1.0X18.5 – 5 LOBE EX TORX
1055832-00-B
* – CASTER JACK RETROFIT KIT
1057521-00-A
Kit contains 4 Swivel Caster Jacks with locks, and hardware to retrofit existing Service.
* – SCREW,M5X10,PAN,TRX,SS,TAP
1060381-00-D
Bolt use around the perimeter of the Top Tray (Rear side)
* – LABEL – FUSE COVER
1065733-00-A
* – LABEL,DISCHARGE AUTH,HV BATTERY,SX
1067816-00-A
* – SEALANT, LIQUID GASKET 1216E
1089956-00-A
Request via eProcurement
* – UMBRELLA VALVES,12-2X,THT
1092642-00-B
* – ASY,HV/LV ANCILLARY UNIT,HVBAT
1099841-90-A
Use on Bulletin SI-16-16-005 to replace HV Battery contactors
* – ASY,HV/LV ANCILLARY UNIT,HVBAT RAVEN CONTACTOR
1099841-00-C
* – ASY,VENTS,GANGED,HVBATT
1517973-00-A
* – NUT, M10X1.50MM
2007059-00-B
* – NUT HF M6-1.00[8]ZNAL.
2007207